<p><p><h2>Preferred QC/QA Procedures</h2>A comprehensive QC/QA program for screw-in soil nail wall projects typically consist of proof and verification testing, creep testing (only applicable for soil nail walls in cohesive soils), surveying, visual inspection, and construction/material inspection. Projects including shotcrete in the final wall need to incorporate shotcrete testing and inspection into the QC/QA program. Tension testing is a supplemental test, which can be performed when deemed necessary.</p><p>Collin and Cowell (1998) provides a thorough overview of QC/QA methods for screw-in soil nails. The FHWA Soil Nail Walls Reference Manual (Lazarte et al. 2015) is considered to be the guidance document for implementing a QC/QA program for soil nail walls in general. However, Lazarte et al. does not specifically discuss screw-in nail walls.</p><p><table class='tablepress' id='tablepress-2041'><thead><th><center>Publication Title</th><th><center>Publication
Year
</th><th><center>Publication Number</th><th><center>Available for Download</th></thead><tbody><tr><td ><center>Soil Nail Walls Reference Manual</td><td > <center>2015</td><td > <center>FHWA-NHI-14-007</td><td > <center>Yes<sup>1</td></tr></tbody></table><br><p class="disclaimer"><sup>1</sup> <a href="https://www.fhwa.dot.gov/engineering/geotech/pubs/nhi14007.pdf">https:/… quality is achieved by meeting established requirements, as detailed in project plans and specifications, including applicable codes and standards. Quality Control (QC) and Quality Assurance (QA) are terms applied to the procedures, measurements, and observations used to ensure that construction satisfies the requirements in the project plans and specifications. QC and QA are often misunderstood and used interchangeably. Herein, Quality Control refers to procedures, measurements, and observations used by the contractor to monitor and control the construction quality such that all applicable requirements are satisfied. Quality Assurance refers to measurements and observations by the owner or the owner's engineer to provide assurance to the owner that the facility has been constructed in accordance with the plans and specifications.</p><p>Table 1 shows the components of QC/QA monitoring programs for screw-in soil nailing. The entries in the table are a list of typical items, not a list of all methods that could be used for QC/QA. Some QC procedures and measurement items may also serve as QA procedures and measurement items.<br><h3>TABLE 1. TYPICAL EXISTING QC/QA PROCEDURES AND MEASUREMENT ITEMS</h3><table class='tablepress' id='tablepress-2042'><thead><th><center>QC or QA</th><th><center>Material or Process</th><th><center>Items</th></thead><tbody><tr><td ><center>QC</td><td ><center>Material Related</td><td >• Shotcrete strength
• Nail tensile strength
</td></tr><tr><td ><center>QC</td><td ><center>Process Control</td><td >• Nail installation records
</td></tr><tr><td ><center>QA</td><td ><center>Material Related</td><td >• Shotcrete strength
• Proof and verification testing
</td></tr><tr><td ><center>QA</td><td ><center>Process Control</td><td >• Surveying measurements
• Construction observations
</td></tr></tbody></table><br><h3>TABLE 2. PERFORMANCE CRITERIA USE IN QC/QA MONITORING PROGRAMS</h3><table class='tablepress' id='tablepress-2043'><thead><th><center>Topics</th><th><center>Items</th></thead><tbody><tr><td ><center>Material Parameters</td><td >• Shotcrete strength
• Nail tensile strength
</td></tr><tr><td ><center>System Behavior</td><td >• Surveying measurements for wall movement
• Proof and verification test results
</td></tr></tbody></table><br><h3>TABLE 3. EMERGING QC/QA PROCEDURES AND MEASUREMENT ITEMS</h3><table class='tablepress' id='tablepress-2044'><thead><th><center>Topics</th><th><center>Items</th></thead><tbody><tr><td ><center>Material Related</td><td >• None noted</td></tr><tr><td ><center>Process Control</td><td >• None noted</td></tr></tbody></table></p></p>
<p><p><h2>QC/QA Guidelines</h2>Verification and proof load tests are effective in establishing the nail/ground interface strength. Verification and proof tests load the nail to a specified percentage of the design load. Verification tests load sacrificial nails to at least 200% of the design load. Results from verification tests are used to produce final design values. One or two verification load tests should be completed prior to production soil nail installation. During soil nail installation, at a minimum, two verification load tests should be performed in every different soil strata encountered. Larger projects will require more verification load tests (Lazarte et al. 2015 and Porterfield et al. 1994). Proof tests are similar to verification tests but load a production nail up to 150% of the design load. Proof tests are usually performed on 5% of the installed production nails (Lazarte et al. 2015). Results from proof tests are used to ensure consistent and acceptable installation methods and pullout capacities.</p><p>The creep test is normally conducted as part of a proof or verification test, in which the load test is maintained at a specified load while deformations in the soil nail over time are measured. The creep test can indicate how the loaded nail will behave throughout its service life under a constant load. Creep testing is typically only performed for projects where the soil nails are installed in cohesive soils where creep may be an issue. Creep tests should be performed at the same frequency as verification testing. Records of proof, verification, and creep test results should be kept to confirm design values have been achieved and adherence to specifications. This will help to ensure the wall’s longevity and ability to sustain the design load.</p><p>Visual inspection rapidly covers large areas and identifies problems such as cracking, seepage, and bulging, which may indicate failure. Inspection does not provide quantifiable results, but can identify major concerns, which should have been addressed. The wall should be visually inspected on a regular schedule in order to counteract a potential wall failure. Surveying is useful for monitoring the entire soil nail wall during and after construction for slope movements. Surveying is a more accurate and refined method to monitor wall movements. During construction, inspection of construction materials and activities verifies that samples from each batch of material conform to the design specifications and that proper construction procedures and design specifications are followed. Lazarte et al. (2015) provides a list of every item an inspector should verify and record in nail installation logs as part of project quality assurance.</p><p>Shotcrete cores are tested for compressive strength. Sampling, testing methods, and test frequency are described in Lazarte et al. (2015) and Byrne et al. (1998). These procedures help confirm that strength and property values defined in the specifications have been achieved.</p><p>In the laboratory, tension testing of representative nails verifies the batch’s ultimate tensile strength. Tension testing provides highly accurate and precise results for the strength of the nail which can be used as a QC tensile strength verification test. However, because nails come with certificates, the tension test is rarely used.</p><p>Inspections, construction observations, daily logs, and record keeping are essential QC/QA activities for all technologies. These activities help to ensure and/or verify that:<br><ul> <li>Good construction practices and the project specifications are followed.</li> <li>Problems can be anticipated before they occur, in some cases.</li> <li>Problems that do arise are caught early, and their cause can oftentimes be identified.</li> <li>All parties are in good communication.</li> <li>The project stays on schedule.</li></ul>Additional technology-specific details for inspections, construction observations, daily logs, and record keeping QC/QA activities are provided in the <em>Individual QC/QA Methods </em>section below.</p></p>
<p><p><h2>References</h2>Byrne, Porterfield, Cotton, Wolschlag, and Ueblacker. (1998). “Manual for Design and Construction Monitoring of Soil Nail Walls.” FHWA –SA-96-069R.</p><p>Collin, J. G. and Cowell, M. (1998).<em> Soil Screw Retention Wall System Design Manual</em>, Hubbell/Chance, Centralia, MO.</p><p>Lazarte, C.A., Robinson, H., Gómez, J.E., Baxter, A., Cadden, A., and Berg, R.R. (2015). “Soil Nail Walls Reference Manual,” FHWA NHI-14-007, GEC No. 7, Federal Highway Administration, Washington, DC, 425p.</p><p><a href="https://www.fhwa.dot.gov/engineering/geotech/pubs/nhi14007.pdf">https:/…, J.A., Cotton, D.M., and Bryne, R.J., (1994) <em>Soil Nailing Inspectors Manual – Soil Nail Walls, </em>FHWA-SA-93-068, Federal Highway Administration.</p><p>Rogbeck et al. (2003). “Nordic Guidelines for Soils and Fills.” The Nordic Geotechnical Societies Nordic Industrial Fund.</p></p>